New Energy Compressor – Composite Bearing with a Pin Shaft
Features: Designed for the rod‑end of piston compressors; compared with crankshaft bearings, the load at this location is relatively lower. However, due to space constraints, the bearing size cannot be excessively large, and axial positioning is required. In early multi‑cylinder engines, customers typically opted for either deep‑groove ball bearings or full‑complement needle roller bearings, but both approaches presented certain drawbacks. Deep‑groove ball bearings are larger in size yet offer limited load capacity, while needle roller bearings lack reliable axial retention and struggle to maintain effective grease lubrication. Our company employs a composite rod‑end bearing with a pin, featuring two structural designs: thickened inner and outer rings, an enlarged inner raceway diameter, and a widened interference fit on the axial retaining snap ring. This configuration ensures smoother operation under impact loads and prevents axial movement that could lead to frame distortion. Regarding the cage, it undergoes special treatment to achieve superior wear resistance, while maintaining adequate plasticity and rigidity in the core, thereby enhancing impact‑resistance. Alternatively, high‑performance polymer composites may be used to reduce weight and improve operational stability, facilitating oil‑film formation. For lubrication, we utilize German‑imported high‑temperature grease containing nano‑scale solid additive particles, making it well suited for high‑temperature, heavy‑load, and fretting‑wear conditions. This product can also be applied in electric vehicles, gearboxes, and other industries.
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Product Description
Composite bearing with a shaft pin for new-energy compressors
Features: Applied to the rod‑end of piston compressors; compared with the crankshaft bearing, the load at this location is relatively modest. However, due to space constraints, the bearing size cannot be excessive, and axial positioning is required. In early multi‑cylinder machines, customers considered two bearing arrangements—deep‑groove ball bearings and full‑complement needle roller bearings—but both presented certain challenges. Deep‑groove ball bearings are larger in size yet offer limited load capacity, while needle roller bearings cannot provide reliable axial locating and struggle to retain lubricant effectively. Our company employs a composite rod‑end bearing with a pin, featuring two structural variants: thickened inner and outer rings, an enlarged diameter of the inner raceway, and a widened interference fit on the axial retaining ring. This design ensures smoother operation under impact loads and prevents axial movement that could lead to frame distortion. Regarding the cage, it undergoes special treatment to achieve superior wear resistance, while maintaining adequate plasticity and rigidity in the core, thereby enhancing impact‑resistance. Alternatively, high‑performance polymer composites may be used to reduce weight and improve operational stability, facilitating oil‑film formation. For lubrication, we utilize German‑imported high‑temperature grease containing nano‑scale solid additives, ideally suited for high‑temperature, heavy‑load, and fretting‑wear conditions.
It can also be applied in industries such as electric vehicles and gear reducers.
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